Gentle, reliable conveying without product damage or spillage.

Protect fragile products, reduce material loss and connect processes with gentle, spill-free conveying. TipTrak’s interlocking buckets and low-maintenance beltchain move powders, granules and blended materials through horizontal and vertical paths, with construction and discharge options selected around your application.

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Choose the construction that fits your application.

TipTrak is available in three primary models, allowing the construction to be matched to the requirements of the application.

PEC – ENCLOSED

PEC – ENCLOSED

  • Most versatile TipTrak design
  • Enclosed product handling
  • Easy inspection and maintenance access
  • Multiple customization options
  • FDA-compliant options available
TUBULAR – OPEN

TUBULAR – OPEN

  • Easy to clean
  • Maximum visibility and access
  • Easy maintenance access
  • Ideal for washdown applications
  • Personnel guarding for operator safety
MONOCOQUE – SEALED

MONOCOQUE – SEALED

  • Dust-tight and gas-tight
  • Engineered options for hazardous applications
  • Purge gas capability
  • Smooth, clean interior
  • Suitable for outdoor applications

Not sure which model fits your application?

REQUEST AN APPLICATION REVIEW

Size the conveyor around your material and process.

Compare TipTrak sizes, capacities and construction options, then match the conveying arrangement to your application.

Capacity Guidelines

TT250

Nominal volumetric capacity

157 ft³/hr4.4 m³/hr
Nominal bucket volume
0.25 L

TT500

Nominal volumetric capacity

313 ft³/hr8.9 m³/hr
Nominal bucket volume
0.5 L / 0.13 US gal

S2

Nominal volumetric capacity

711 ft³/hr20.1 m³/hr
Nominal bucket volume
2 L / 0.53 US gal

S2 Twin

Two rows of buckets

Nominal volumetric capacity

1,422 ft³/hr40.3 m³/hr
Nominal bucket volume
4 L total / 1.06 US gal

S5

Nominal volumetric capacity

1,276 ft³/hr36.1 m³/hr
Nominal bucket volume
5 L / 1.32 US gal

S5 Twin

Two rows of buckets

Nominal volumetric capacity

2,552 ft³/hr72.3 m³/hr
Nominal bucket volume
10 L total / 2.64 US gal

Actual capacity depends on material characteristics, bulk density, bucket fill, belt speed and conveyor configuration.

Technical Specifications

Construction

Frame / enclosure materials
Painted carbon steel, 304 stainless steel or 316 stainless steel
Bucket materials
Polypropylene, nylon and Nylatron
Bucket options
Standard, conductive/antistatic, high-temperature, abrasion-resistant, antimicrobial and metal-detectable options, depending on bucket size and material
Beltchain construction
Stainless-steel reinforced rubber chain

FDA-compliant product-contact materials available.

Operating Guidelines

Maximum belt speed
148 ft/min / 45 m/min
Recommended bucket fill
Approximately 67%
Operating temperature range
-40°F to 390°F / -40°C to 200°C, dependent on selected bucket material

Configuration & Options

Twin arrangement
Two rows of buckets within one frame
Twin benefits
Increased capacity or lower belt speed to support gentle product handling.
Application options
Construction, discharge and clean-out options selected around the material and process

Designed around what happens to your product and process.

GENTLE HANDLING

Protect product quality from infeed to discharge.

TipTrak carries material in individual buckets through a controlled conveying path, minimizing impacts and unnecessary product movement that can cause breakage, degradation, and segregation.

Helps reduce: Breakage • Degradation • Fines • Segregation

NO SPILLAGE

Keep your product in the conveyor.

TipTrak’s continuous, interlocking buckets keep material within the conveying path throughout horizontal and vertical transfer. The joint strips between buckets maintain product containment, preventing spillage and reducing material loss, cleanup and housekeeping.

Helps reduce: Product loss • Cleanup • Housekeeping

LOW MAINTENANCE

Spend less time maintaining the conveyor.

Every TipTrak features a patented stainless-steel reinforced rubber chain which, once installed, never requires lubrication or tensioning.

This eliminates the articulating joints and chain lubrication associated with conventional roller chain, helping reduce routine maintenance and downtime.

Helps reduce: Lubrication • Routine maintenance • Downtime

COMPLETE PRODUCT TRANSFER

Get the full batch to the next process.

Product retained inside conveying equipment affects yield, batch accuracy and changeovers. TipTrak’s self-emptying bucket design minimizes product retention so material reaches its intended destination. Bucket knockers and application-specific discharge arrangements support transfer of materials that cling to the buckets.

Helps support: Batch accuracy • Product yield • Cleaner changeovers • Reduced carryover

Different materials create different conveying challenges.

Explore common applications and material handling challenges across the industries served by TipTrak.

Protect product quality while keeping production moving.

Food products require careful handling. Fragile materials can break, blends can separate, and powders can spill or remain in the conveyor, affecting product quality and batch accuracy.

TipTrak’s continuous bucket design provides gentle, spill-free conveying with low product retention. FDA-compliant product-contact components are available for food-grade applications, making TipTrak well suited for processes where product integrity, accurate batches and efficient changeovers matter.

Materials handled include:

  • Cereals and cereal flakes
  • Coffee beans, ground coffee and soluble coffee
  • Snack foods, potato chips and peanuts
  • Frozen fruit, vegetables and French fries
  • Pasta, rice and packaged noodles
  • Pet food pellets
  • Confectionery, including candy, jelly bean centers, chewing gum and cough drops
  • Frozen pasta
  • Soy products
  • Cookies
  • Fish
Explore Food Processing

Handle challenging chemical materials with greater control.

Chemical materials can be challenging to convey safely and efficiently. Dusty, hazardous, corrosive or high-value materials require controlled handling to minimize product loss, contamination and material retention.

TipTrak can be configured around the material and process requirements. PEC construction provides an enclosure for dust containment and operator protection. Monocoque construction provides dust-tight and gas-tight conveying, with purge-gas and pressure-operation arrangements engineered around the application.

Materials handled include:

  • Adhesives
  • Agricultural chemicals
  • Ammonium nitrate
  • Carbon black
  • Catalysts
  • Chlorine powder compounds
  • Detergents
  • Ethyl centrolite
  • Explosives
  • Herbicides
  • Pigments
  • Silica gel
  • Silicone powder
  • Soap powder
  • Sodium azide
  • Sodium borohydride
  • Sulphur pastilles
  • Talc powder
  • Toner
  • TNT
Explore Chemical Manufacturing

Reliable conveying for pellets, resins and rubber materials.

Plastic pellets and rubber products require reliable handling to prevent spillage, product loss and unnecessary equipment wear.

TipTrak’s continuous, interlocking buckets prevent spillage throughout the conveying path. Its stainless-steel reinforced rubber beltchain requires no lubrication or tensioning once installed, reducing routine maintenance.

Materials handled include:

  • Plastic pellets
  • Plastic powders
  • Plastic beads
  • Rubber pellets
  • Crumb rubber
  • Resins
  • Phenolic resin flakes
  • Masterbatch
  • Polymer additives
  • Polymer compounds
  • Engineering plastics
  • Thermoplastic materials
  • Elastomer pellets
  • Regrind and recycled plastic flakes
Explore Plastics & Polymers

Protect valuable materials while keeping the process clean.

Agricultural and fertilizer products can be fragile, dusty or difficult to contain. Gentle, controlled handling helps prevent product damage and spillage while protecting coatings and maintaining material quality.

Materials and applications include:

  • Coated and treated seeds
  • Agricultural seeds
  • Granular fertilizers
  • Fertilizer blends
  • Fertilizer granules and prills
  • Ammonium nitrate
  • Agricultural chemicals
  • Herbicides
  • Pesticide and crop protection products
  • Soil amendments
  • Mineral-based agricultural products
  • Feed additives and supplements
Explore Agriculture & Animal Nutrition

Controlled conveying for demanding battery powder applications.

Battery powders can be fine, dusty, high-value and difficult to contain, making product loss and material retention key considerations.

TipTrak provides spill-free, low-retention conveying to help maximize product recovery, with sealed construction options available for greater control of dust and the conveying environment.

Materials and applications include:

  • Battery powders
  • Cathode active materials
  • Anode active materials
  • Graphite powders
  • Carbon-based materials
  • Metal oxide powders
  • Precursor materials
  • Conductive additives
  • Electrolyte-related dry materials
  • Battery material blends
Explore Battery Materials

Reliable conveying for dense, abrasive and high-value metal powders.

Metal powders can be dense, abrasive, dusty and valuable, making containment and equipment durability important considerations.

TipTrak’s spill-free design helps keep valuable material within the process, while its rubber beltchain system reduces routine maintenance. Enclosed and sealed options provide additional control for dusty or hazardous applications.

Materials and applications include:

  • Steel powders
  • Iron powders
  • Iron oxide
  • Aluminum powders
  • Metal oxide powders
  • Metal granules
  • Metal compounds
  • Dense specialty powders
  • Blended metal powders
Explore Metals

Handle abrasive and difficult materials with less product loss and maintenance.

Abrasive, dense and dusty ceramic and mineral products require durable, reliable conveying with effective material containment.

TipTrak combines continuous, interlocking buckets with a low-maintenance beltchain to prevent spillage and reduce routine maintenance. Bucket materials, loading and discharge arrangements are selected around the material’s density and abrasiveness, with enclosure options available for dust containment.

Materials and applications include:

  • Alumina
  • Ceramic sand
  • Silica sand
  • Silica gel
  • Talc
  • Mineral powders
  • Mineral granules
  • Ceramic powders
  • Ceramic raw materials
  • Specialty minerals
Explore Mining & Minerals

A versatile conveying solution for materials that don't fit neatly into one category.

Some materials simply require a more specialized conveying solution. Whether dense, abrasive, dusty, fragile or difficult-flowing, the right system depends on the material and process.

TipTrak can be configured around the specific handling challenge, with flexible constructions, conveying layouts and application-specific options for demanding or unconventional applications.

Materials and applications include:

  • Adhesives
  • Filter cake
  • Glass marbles
  • Pigments
  • Stabilizer pastilles and flakes
  • Sulphur pastilles
  • Wax flakes
  • Specialty powders
  • Specialty granules
  • Pastilles and flakes
  • Difficult-flowing materials
  • High-value bulk materials
Explore Industrial & Specialty

Not sure how your material will behave?

Material characteristics on a data sheet don't always tell the full story. UniTrak can review your application and, where appropriate, test your actual product under representative conveying conditions.

DISCUSS YOUR MATERIAL

Fit the conveyor around your process.

Limited floor space, ceiling height and existing equipment can make conveyor integration challenging. TipTrak combines horizontal and vertical conveying in a single continuous system, providing the flexibility to navigate plant constraints, reduce transfer points and create a more direct path between processes.

COMMON CONFIGURATIONS

TipTrak Standard Z conveyor configuration

Standard Z

TipTrak Standard C conveyor configuration

Standard C

TipTrak Stair-Step conveyor configuration

Stair-Step

TipTrak Lowerator conveyor configuration

Lowerator

TipTrak Incline conveyor configuration

Incline

TipTrak Incline Horizontal conveyor configuration

Incline Horizontal

Different materials, processes and spaces require different conveying solutions. TipTrak offers a range of configurations to fit your specific application.

Working around a challenging plant layout?

Send us your process drawing, equipment layout or even a sketch. We can review the available space and determine how TipTrak could integrate with the surrounding process.

REQUEST AN APPLICATION REVIEW

See TipTrak at work in real applications.

Applications shown include friable catalyst handling at Catalyst Trading Company and fibreglass manufacturing for Johns Manville.

Compare the issues that matter to your process.

Different conveying technologies have different strengths. The right choice depends on the material being handled, the process requirements and the problems the conveyor needs to solve.

When evaluating conveying equipment, consider what happens to the material throughout the process, not simply whether the equipment can achieve the required capacity.

Process considerationTipTrakAlternative conveying methods
Gentle handlingMaterial travels in individual buckets, with speed and discharge selected around product integrity.Screw contact, pneumatic conveying velocity and transfer impacts affect materials differently. Compare the handling action with the product’s sensitivity.
SpillageInterlocking buckets keep material within the conveying path. Controlled feeding matches the infeed to conveyor capacity.Open paths and intermediate transfers need appropriate containment. Enclosed alternatives can also control spillage.
MaintenanceThe stainless-steel reinforced rubber beltchain requires no lubrication or tensioning once installed.Roller-chain designs require chain maintenance. Belts, screws and pneumatic systems have different inspection and wear requirements.
Complete product transferSelf-emptying buckets and application-specific discharge options minimize retained material.Retention depends on the conveying principle, material behavior, equipment geometry and discharge design.
Process integrationHorizontal and vertical conveying can be combined within one continuous system driven by a single drive.Routing flexibility varies. Some arrangements need additional conveyors, drives or transfer points.
ContainmentOpen, PEC and sealed Monocoque constructions address different access and containment requirements.Compare enclosure, connection and cleaning arrangements for the specific material and process.

Not every conveyor is right for every application.

If you're comparing conveying technologies, tell us about the material and what you're trying to accomplish. We can help determine whether TipTrak belongs on the shortlist.

TALK TO A CONVEYING SPECIALIST

Frequently Asked Questions

TipTrak combines horizontal and vertical conveying within one continuous system driven by a single drive. This can reduce the separate conveyors and intermediate transfer points needed to connect processes.

Interlocking buckets carry material gently while preventing spillage along the conveying path. Its patented stainless-steel reinforced rubber beltchain requires no lubrication or tensioning once installed, reducing maintenance associated with conventional roller chain.

TipTrak handles powders, granules, pellets, flakes, prills and blended products. Applications include fragile foods, plastic pellets, coated seeds, catalysts, mineral powders and other materials where product damage, spillage or containment affects the process.

Selection depends on how the material behaves, including its bulk density, particle size, flow characteristics, abrasiveness, temperature and tendency to stick. Construction, bucket material and discharge options are selected around those requirements.

TipTrak’s continuous, interlocking buckets keep material within the conveying path, including through vertical sections. Combining horizontal and vertical travel in one system also reduces intermediate transfers where material can spill, fall or experience additional impact.

The buckets carry material rather than pushing or dragging it through the conveyor. Belt speed, controlled feeding and discharge arrangements are selected around the material to minimize unnecessary movement and protect product integrity.

Yes. TipTrak can handle suitable grains, flour, feed ingredients and finished feed products. Its gentle handling and spill-free conveying path are particularly useful where breakage, fines, segregation or product loss creates a processing problem.

Required throughput, material behavior, cleaning needs and plant layout determine the appropriate size and construction. Combustible-dust requirements also need to be addressed when selecting equipment for flour, grain and other dust-generating materials.

TipTrak keeps material within interlocking buckets and reduces intermediate transfer points, limiting opportunities for spillage and dust release.

The construction determines the level of enclosure. PEC provides an enclosure for dust containment and operator protection. Monocoque provides a sealed, dust-tight and gas-tight construction for applications requiring greater containment. Infeed and discharge connections must also be designed around the material and the surrounding process.

UniTrak offers three primary constructions:

  • Open Tubular: A supporting frame with visibility and access to the bucket assembly. Useful where inspection, cleaning access and washdown are priorities.
  • PEC: An enclosed construction that provides dust containment and operator protection, with cover and access options selected for the application.
  • Monocoque: A sealed, heavy-gauge enclosure providing dust-tight and gas-tight construction. It can incorporate purge-gas arrangements where required.

Construction is selected around the material, cleaning requirements, operating environment and containment needs.

TipTrak requires controlled feeding and should not be flood fed.

The infeed arrangement must deliver material at a rate that matches the selected conveyor capacity and bucket loading. This helps prevent overfilling and supports consistent conveying without spillage.

A vibratory feeder or another suitable controlled-feed arrangement can be incorporated around the upstream equipment and material characteristics.

TipTrak can combine horizontal and vertical conveying to connect upstream and downstream equipment within the available plant space.

The conveying path, infeed elevation, discharge position, supports and equipment connections are developed around the process. Combining movements within one continuous system can reduce transfer points and separate drives.

A process drawing, equipment layout or initial sketch helps UniTrak review the route alongside capacity, material behavior, access and maintenance requirements.

Every TipTrak features a patented stainless-steel reinforced rubber chain which, once installed, never requires lubrication or tensioning. This eliminates the roller-chain lubrication and adjustment associated with conventional chain-driven designs.

The conveyor still requires inspection and preventative maintenance. Buckets, beltchain, drives, bearings, discharge components and safety devices need attention according to the equipment manual and operating conditions. Cleaning and component replacement requirements depend on the material and application.

TipTrak sizing starts with the required volumetric conveying rate and the material’s handling characteristics. A weight-based throughput must be considered alongside bulk density to establish the volume the conveyor needs to move.

Selection also considers bucket fill, belt speed, instantaneous feed rate, conveying distance, lift height, temperature and operating schedule. For batch processes, the required transfer time matters as well as the average production rate.

The capacity guidelines provide an initial reference. Final sizing considers the complete conveying arrangement.

TipTrak’s self-emptying bucket design minimizes retention and moves material to the next process, supporting product yield, batch accuracy and cleaner changeovers.

Bucket knockers and application-specific discharge arrangements support transfer of materials that cling to the buckets. Conveyor capacity and operating speed are selected around the required batch-transfer time.

Complete transfer supports batch recovery. Weighing and dosing accuracy are established by the equipment controlling those functions.

Cleaning options depend on the construction, bucket material, product and cleaning method. They can include inspection access, clean-out provisions and application-specific clean-in-place arrangements.

Open Tubular construction provides visibility and access to the bucket assembly. Enclosed and sealed constructions require access and cleaning provisions suited to their operating duty.

UniTrak reviews dry cleaning, washdown, product changeovers and carryover concerns when selecting the equipment and its cleaning options.

TipTrak can be engineered for suitable hazardous material and combustible dust applications. Selection requires review of the material hazards, operating conditions and applicable area classification.

Monocoque construction provides sealed containment, while conductive components, grounding, purge arrangements and other measures can be incorporated where required. Hazardous-area requirements, including explosion-proof components or ATEX requirements, are addressed as part of the complete equipment specification.

UniTrak can evaluate suitable customer materials using available test equipment to help assess conveying behavior and equipment suitability.

Testing can examine questions such as product degradation, material flow, discharge behavior and product retention. The scope is agreed around the application and the equipment available.

An SDS is required, and materials are subject to safety review before testing. Discuss the application with UniTrak before sending a sample so the testing arrangements and sample requirements can be confirmed.

Explore Material Testing

Explore TipTrak applications and technical resources.

FROZEN FRUIT PRODUCER ELIMINATES SPILLAGE

FROZEN FRUIT PRODUCER ELIMINATES SPILLAGE

See how TipTrak eliminated product loss from an existing conveying process.

VIEW CASE STUDY
CATALYST TRADING COMPANY

CATALYST TRADING COMPANY

See how TipTrak was applied to protect a fragile, friable material during conveying.

VIEW CASE STUDY
CHOPPED FIBREGLASS

CHOPPED FIBREGLASS

See how material testing helped develop a solution for a friable, static-prone industrial material.

VIEW CASE STUDY

Let’s Review Your Application

Start with the material.

Tell us what you're conveying and what you're trying to accomplish. Our team will review the material characteristics, capacity, process layout and operating requirements to determine whether TipTrak is a good fit for the application.

Where material behavior or equipment suitability needs to be confirmed, we can also test your actual product in our application testing facility before recommending a solution.

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